Low Pressure
& Gravity Die Casting

LPDC AND GDC TECHNOLOGY: SAND CORES MANUFACTURING

  • Fully equipped lab for inspection of incoming resin-coated sand.
  • Critical To Quality [CTQ] parameters like Core-box Temperature & Curing Time are interlocked on Core Shooters designed & implemented by our engineers.
  • Experienced team for producing very delicate sand cores like water jackets for water-cooled cylinder heads.

LPDC AND GDC TECHNOLOGY: Melting & Metal Treatments

  • Stringent inward inspections of raw material (Aluminium alloy) with spectro analysis & sourcing network spread across the country.
  • Raw material traceability with supplier code & heat number identification and First-In-First-Out (FIFO) followed at all stages.
  • Alloy suppliers are periodically rated for their quality performance through our “Supplier Quality Assurance”.
  • Wide range of Aluminium alloys like AC4B, LM16, A356 with separate melting furnaces for all alloys.
  • Molten metal treatments like nitrogen degassing and fluxing are backed up by density index testing facility for checking its effectiveness.
  • Microstructure analysis of alloys is carried out.
  • Mechanical properties of all incoming alloys tested periodically.

LPDC AND GDC TECHNOLOGY: Die Casting

  • Highly experienced die casting operations team, possessing excellent knowledge in producing complex castings, handling different alloys, and more
  • T6 heat treatment in Continuous Type Furnace with SCADA control & a Drop Bottom Quench Furnace followed
  • Stringent controls with process parameters like Metal Temperature, Die Temperature & Hydraulic Oil Temperature, are interlocked with auto-cycle of the machine designed & implemented by our engineers
  • LPDC machines with 11 step pressurization cycles

250

MT/MONTH

Installed Capacity

13

LPDC & GDC
machines

3

DIFFERENT
ALLOYS

DIE MAINTENANCE

  • Experienced team of die maintenance engineers
  • Die unloading reports along with last shot of every setup maintained with die history cards.
  • In-house tool room facility is well-equipped with VMC having CAD/CAM.