Talk to the experts

High Pressure
Die Casting

HPDC TECHNOLOGY: MELTING & METAL TREATMENTS

  • Stringent inward inspections of raw material (Aluminium alloy) with spectro analysis and sourcing network spread across the country
  • Raw material traceability with supplier code & heat number identification, and First-In-First-Out (FIFO) followed at all stages
  • Alloy suppliers are periodically rated for their quality performance through our Supplier Quality Assurance
  • Wide range of Aluminium alloys like ADC12, AlSi12Cu, AlSi9Cu3Fe, AlSi9MnMg ADC10 with separate melting furnaces for all alloys
  • Molten metal treatments like nitrogen degassing & fluxing are provided with density index testing facility for checking its effectiveness
  • Microstructure analysis of alloys is carried out
  • Mechanical properties of all incoming alloys tested periodically

HPDC TECHNOLOGY: DIE CASTING

  • Experienced team of die casting professionals
  • Established stringent quality management systems - process control & productivity management
  • Graphical feedback for every shot available on all machines
  • Parameters critical to quality like metal temperature, hydraulic oil temperature, intensification pressure are interlocked with auto cycle. These interlocks are designed and developed by our engineers in-house.
  • Over the years, our engineers have developed excellent trimming machines
  • We follow Total Productive Maintenance (T.P.M.) to achieve operational excellence

450

MT/MONTH

Installed Capacity

16

HPDC
machines

4+

DIFFERENT
ALLOYS

SMART MANUFACTURING - INDUSTRY 4.0

  • Implemented Industry 4.0 tools at our HPDC plant.
  • OEE monitoring
  • Interlocks with instant alerts.
  • Online process monitoring.
  • Online component inspection.

  • Advanced Document Management:

  • Online inspection and
    product visibility:

  • Instant alerts and
    notifications:

  • Machine
    interlocks:

  • Online process control
    chart:

  • OEE & Advanced
    analytics:

  • Online process
    monitoring:

DIE MAINTENANCE

  • Experienced team of die maintenance professionals
  • Die unloading reports along with last shot of every setup maintained with die history cards.
  • In-house tool room facility is well-equipped with VMC having CAD/CAM.